Misc

Electrical Winch System: Definition, Parts, Use, and Troubleshooting

OBJECTIVES

Upon completion of this lesson you will be able to:

  • Define electrical winch system.
  • Describe the specification of electrical system.
  • List the main parts of electrical system.
  • Demonstrate the use of electrical winch system.

Electrical Winch System

1. Definition

An electrical device that is used to pull or haul the objects and high boom is provided for pull from depth.

Electrical Winch

Electrical Winch

An electrical winch is used to pull, lift, or haul heavy objects, especially in construction, off-roading, and industrial applications. It is ideal for recovering vehicles, moving loads, or performing tasks requiring controlled pulling force from a distance or depth.

Specification

  • 24V battery
  • 12000 cc winch

Main Parts

  • Remote
  • Iron wire
  • Control panel
  • Hook
  • Winch
  • Power cord

Operational Safety

  • Use proper PPE
  • Winch must be start
  • Proper hook the body

1. Work of property

Operational Procedure

  • First start Winch
  • Hook weight
  • Attach remote to control panel
  • Red button to pull

 

2. Black button to released the iron wire

Maintenance

  • Always start Winch
  • Always check weight capacity

Common Problem

  • Low battery voltage
  • Over weight
  • Control panel damage

2. Troubleshooting

Common Problem

SymptomsPossible CauseSuggested Remedy
Motor does not runSwitch OFFTurn the switch ON
Motor does not runPort not connected properlyConnect properly
Motor runs too hotLong period of operationLet winch cool periodically
Motor runs slowlyBattery runs downRecharge battery
Motor runs slowlyInsufficient current or voltageClean, tighten, or replace the connectors
Motor does not runLoose battery cableTighten the battery cable
Motor does not runWater has entered into the motorDrain and dry. Run in short bursts without load
Motor does not runLoose battery cableTighten the nuts of cable
Motor runs but cable drum does not runClutch not engagedEnsure lever is on “Engage” position
Motor runs only in one directionDefective or stuck solenoidRepair or replace the solenoid
Motor runs only in one directionDefective switch assemblyReplace switch assembly

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