Internal Combustion Equipment: Uses, Safety & Maintenance Guide

OBJECTIVES
Upon completing this lesson, you should be able to:

1. List five names of Internal Combustion equipment.
2. List the general steps, use of Internal Combustion equipment.
3. List the general steps for maintenance of Internal Combustion equipment (before, during, and after their use).
4. Describe the safety precaution of Internal Combustion equipment.
5. Demonstrate in four practical exercises the correct use of Internal Combustion equipment.

1. NAME OF THE EQUIPMENT

HYDRAULIC CUTTER AND ENGINE

Use

• Cutting heavy-duty materials such as steel bars, rods, and pipes.
• Ideal for rescue operations, construction, and demolition tasks.

Specification

• Model: LS 511 EN
• Cutter Weight: 18.8 Kg / 41.4165 lbs
• Cutting Force Up to: 950 KN or 213,560 lbs
• Round Steel Material up to dia: 1.6″ / 41 mm
• Blade Opening: 5.9″ / 150 mm
• Dimensions L X W: 29 x 10 x 6.7″

Main Parts

• Hydraulic Cutter
• Hydraulic Regulator
• Hydraulic Engine
• Fuel Tank
• Hydraulic Oil Tank
• Upper / Front Handle
• Spark Plug
• Rear Handle
• Hose pipes with coupling male / female

Operational Safety

• Use Proper PPE
• Keep Work Clean
• Do not Use in the presence of flammable liquids & gases
• Use right tools & Accessories
• Handle tool with care
• Check the damage parts
• Work in proper position

2. NAME OF THE EQUIPMENT

HYDRAULIC ENGINE GENERATOR

Use

• Generating hydraulic power to operate rescue tools and equipment.
• Providing high-pressure hydraulic flow for cutting, spreading, and lifting operations.

Specification

• Model: GO-3T
• Engine Weight: 21.6 Kg
• Oil Capacity reservoir: 2 Liter
• Useable Oil Capacity: 1.8 Liter
• High Pressure: 0.65 Liter / min
• Power Pressure: 630 bar

Main Parts

• Fuel Tank
• Hydraulic Oil Tank
• Hydraulic Oil Gauge
• Engine
• Choke

Operational Safety

• Use Proper PPE
• Operate outside from the building or confined space
• Keep Work Clean
• Do not Use in the presence of flammable liquids & gases
• Handle tool with care
• Use right tool & accessories
• Check the damage parts
• Check the gauge of oil
• Work in proper position
• Keep Children away
• Use Guard against Electric Shock

Operational Procedure

• Use Proper PPE
• Keep Work Clean
• Start engine

Operational Procedure

• Open hydraulic oil
• When oil level is low, engine stops immediately
• Check the fuel / gasoline & oil
• Open fuel lock / valve
• If necessary operate with choke lever
• Pull starting cord handle

Common Problems

• Spark plug short
• Dirty air filter
• Oil and hydraulic oil low

Maintenance

Procedure	Time
Check hydraulic / petrol oil use	Before each use
Change engine oil	25 Hrs or 3 months
Replace air filter seasonally	100 Hrs or seasonally
Replace spark plug seasonally	200 Hrs or seasonally

3. NAME OF THE EQUIPMENT

FLAME CUTTER (PETROGEN)

Use

• Cutting through thick metal structures using a combination of gasoline and oxygen.
• Suitable for industrial metal cutting and emergency rescue operations.

Specification

• Gasoline Operated (Petrol + Oxygen)

Main Parts

• Oxygen Cylinder (pressure gauge, Main Valve, and O₂ regulator valve)
• Manual Lighter
• Accessories & Tool Box (with different size of tips)
• Petrogen (outlet valve, pressure gauge, and pump opening cover)
• Hoses pipes (Hose pipe of O₂ color – O₂ green and petrol red)
• Cutting Handle / Nozzle Handle
• Carrier Frame

Operational Safety

• Use Proper PPE
• Keep Work Clean
• Do not Use in the presence of flammable liquids & gases
• Use right tools & Accessories
• Handle tool with care
• Check the damage parts

Operational Procedure

• Use Proper PPE
• Assemble the flame cutter (select the desired tip size)
• Maintain proper position
• Release oil
• Spark with lighter

4. NAME OF THE EQUIPMENT

ROTARY RESCUE SAW (K-12)

Use

• Cutting through concrete, metal, and other hard materials during rescue operations.
• Ideal for firefighting, construction, and emergency response scenarios.

Specification

• Gasoline operated

Main Parts

• Front handle
• Guard
• Guard knob
• Starter grip
• Stop switch
• Choke
• Throttle catch
• Cutting head
• Cutting arm

Operational Safety

• Use PPE
• Keep work area clean
• Do not overreach
• Do not allow any source of heat near gasoline or fuel – Gasoline is extremely flammable
• Do not run saw with fuel leak
• Do not use any broken blades or wheel cutter
• Use the equipment in a well-ventilated area
• Carry the equipment with its blade facing back
• Stand firm and maintain balance while operating the equipment

Operational Procedure

• Use proper PPE
• Check the gasoline
• Slide the STOP SWITCH to the left
• Pull out the CHOKE (for cold start engine)
• Decompress the valve
• Take hold of the front handle using the left hand
• Place right foot on the lower section of the rear handle and press the power cutter against the ground
• Grip the STARTER HANDLE with your right hand and slowly pull the STARTER CORD out until you feel some resistance, now pull quickly and powerfully
  Note: Do not pull out the STARTER CORD completely and do not release the STARTER HANDLE from fully extended position. This can damage the equipment
• When the engine starts, quickly apply full throttle
• To stop – The engine is stopped by switching off the ignition by sliding the stop switch to the right

Solution for common troubleshooting

• Check fuel, spark plug, v-belt, or air filter
• Check decompression valve

Care and storage

• Use clean cloth or paintbrush for cleaning
• Always handle saw carefully and store them with the wheels removed
• Protect equipment from temperature and moisture
• For long storage, remove the gasoline

5. NAME OF THE EQUIPMENT

CHAINSAW

Use

• Cutting wood, trees, and other materials in forestry, construction, and rescue operations.
• Suitable for pruning, felling, and clearing debris in emergency situations.

Specification

• Engine: STIHL single cylinder two-stroke engine
• Displacement: 105.7 cm³ (6.47 cu. in)
• Bore: 58 mm (2.28 in)
• Stroke: 40 mm (1.57 in)
• Max. engine speed with cutting attachment: 8000 rpm

Main Parts

• Front Handle
• Front Handle Guard
• Oil Filter
• Oil Outlet
• Guide
• Chain Tensioning Screw
• Chain
• Guide Rail
• Nose Sprocket
• Rear Handle
• Rear Hand Guard
• Chain Symbol
• Sprocket
• Chain Tensioning Bolts
• Chain Tensioner Aperture
• Cover Plate
• Allen Bolt
• Release Flap
• On/Off Switch
• Lockout Button
• Chain Guard
• Serrated Travel Stop
• Oil Level Guard
• Automatic Lubrication Adjustment Screw
• Placement Surface
• Allen Key

Operational Safety

• Keep work clean
• Do not use power tools in damp or wet areas
• Do not use tools in the presence of inflammable liquids or gases
• Do not overreach
• Maintain TEA with care
• Disconnect tools when not in use, before servicing, and when changing accessories
• Avoid unintentional starting
• Stay alert
• Check damaged parts
• Use proper PPE and dress properly

Operational Procedure

• Be sure that the tool is switched off and unplugged before making any inspection of the TEA
• Before using the chainsaw, ensure it has enough oil to lubricate the chain
• Check the saw chain; it must not be too tight or too loose. Use only the adjusting knob screw to adjust the sharp saw chain
• Before plugging in the chainsaw, always check to see that the switch lockout and trigger actuate properly and return to the OFF position when released
• To start the machine, push the switch lockout and pull the trigger. Release the trigger or push the front handle guard to stop
• Secure the materials to be cut properly, ensuring they are laid on the surface for cutting
• Assume a stable position, not too close or far from the materials. Ensure footing is firm and feet are apart. Divide weight evenly on both feet
• Hold the chainsaw firmly with both hands

Care and Storage

• Use clean cloth or paintbrush for cleaning
• Protect equipment from temperature and moisture
• For long storage, remove the gasoline